The functioning principle of the MFSR combined performs all necessary demoulding and shuttering functions of a pallet circulation plant. This solution is designed for plants with a performance of up to 100 m2 / hour. This compact design enables installation in existing plants also and is an alternative investment for plotter, cleaning, plotting and oiling machines.
With this state of the art solution quality and productivity will be improved and staff does not have to do exhausting and dangerous work, anymore. With a production rate of 800m2 about 10,000 kg shutterings are transported. The perfect task for the MFSR.
The functioning principle
Reducing of costs for staff
Staff has not to do exhausting and dangerous work anymore
Avoiding of risks of accidents
Smooth handling of shutterings
Reduction of investments
High acceptance with members of staff
Saving of forming oil
Fully automated shuttering function
Measuring of pallet on the side shuttering
Shuttering and magnet calculation
Picking up of shuttering profiles from active and passive magazine and accumulating conveyor
Placing of longitudinal and cross shutterings with integrated magnets and activating of magnets
Automatic gap optimization and aligning of shutterings on the push edges
Fully automated demoulding function
Scanning of the pallet
Recognizing and caluculating of shutterings profiles and magnets
Opening oft he integrated magnetic fixing system in shuttering profiles and magnetic boxes
Automated pick-up of dirty shutterings and magnets with feeding to cleaning machine afterwards
Placing and loosening single magnets
Placing of additional magnets for insert parts or frames (standard magnets, insert part magnets, and magnetic boxes)
Plotting of outlines and recesses and symbols
Oiling of pallet surface to be casted
Per element the surrounding ashlar is calculated, enlarged by a side distance and driven in curves.
The roboter takes the labeling unit from the magazine and performs the attaching of labels in one process
Placing of additional shuttering elements
The robot can place all additional elements to be fed automatically on the corresponding positions.
Magazine function / storage management
Management of shutterings in passive magazines
All required additional components for the trouble-free and automated operation are adapted in modules according to the requirements of the customer.
Shuttering transport lines, cleaning devices, active magazine as chain or step conveyor and passive magazine with rebuilding stations have improved in use and guarantee an economic production as do all Sommer products.
Options of use
The systems are adapted in modules according to requirements. Corresponding to defined sample pallets the cycle times can already be simulated in the planning stage of the project. From this calculations the configuration of the plant arises.
The highly dynamic system enables movement and acceleration times to meet all requirements.